Wind turbine above farmland
Engineering

Solar & Wind Power Plant SCADA Schemes

Internal communication inside solar OR wind power plants — either for remote monitoring and control of breakers, RS 485 MODBUS / TCP-IP MODBUS for energy meter monitoring / weather monitoring station, or for any IP phone intercom requirements — can be arranged on wireless / OFC / copper cables.

Mandatory data path

Power plants data integration to SLDC SCADA

Solar, wind and other power plants generation data acquisition and transmission to SLDC as per the mandatory condition of Central ERC.

FIELD

Generating Station

Solar · Wind · Thermal

ACQUISITION

RTU Panel

MiCOM · Siemens · Husky

ENCODING

Protocol

IEC-101 / IEC-104

TRANSPORT

Communication

MPLS VPN · RF · PLCC · OPGW

REPORTING

Load Despatch

SLDC · SRLDC · NLDC

Brand independent

Bays can be integrated to Sub-station SCADA irrespective of the brand of Control & Relay panels.

Old and new RTUs

Existing RTUs in utility substations can be expanded for new bays, or a new RTU integrated to existing RTUs.

132 / 220 KV bays

Remote monitoring and control of newly constructed bays in utility HV substations.

01 Inside the plant

Plant SCADA — wireless MODBUS data acquisition

No need for OFC or copper cable laying inside power plants and industries. Data collection from remote IEDs like energy meters & flow meters, power transformers, remote monitoring and controlling of pumps, motors, valves etc. can be made possible covering 3–4 km distance effortlessly. Very quickly deployable and easy for O&M.

  • All analog and digital data in RS485 MODBUS or TCP/IP MODBUS to the SCADA PLC in the master control room.
  • Power transformer data — OLTC tap changer, oil temperature — over RS232.
  • Weather station data over RS485 bus.
  • Breaker close / open control and field inputs (breaker & isolator status) through I/O modules.
  • Electricity, gas and water meters and multifunction meters on RS485 bus.
MODBUSPower transformerOLTC tap, oil temp.Weather stationRS485 MODBUSI/O moduleBreaker status/controlRadioRS232RadioRS485RadioRS485Master radioControl room mastSCADA PLC / serverRS485 or TCP/IP MODBUSOperator workstationsRadioRS485RadioRS485Energy metersElectricity, gas, waterMultifunction metersMFMs on RS485 bus
Serial / hard-wired (RS485, RS232, I/O)RF radio linkEthernet / LANSwipe to see full diagram →
02 KCP Ltd., Mukthyala, A.P.

RTU + RF link + PLCC communication to SLDC

Plant data from a KEMA certified Schneider MiCOM C264C RTU is carried in IEC-101 protocol over an industrial grade RF link to APTRANSCO 220 KV SS Chillakallu — the tower line route being an interstate circuit — then over a PUNCOM PLCC link to Narla Tata Rao Thermal Power Station, Vijayawada, and handed into the APTRANSCO broadband network interconnected to ALDC Nunna.

  • 11 MW co-generation and 1 MW solar PV, exporting to grid at 132 KV.
  • RTU acquires bus voltage, frequency, MW and MVAR.
  • IEC-101 protocol end to end.
  • Operational in real time since August 2014.
KCP LTD., MUKTHYALAAPTRANSCO 220 KV SS CHILLAKALLUVIJAYAWADACT / PT / statusIEC-101 · RF linkPLCC linkBroadbandCo-gen + solar PV11 MW + 1 MW132 KV switchyardBus V, Hz, MW, MVARMiCOM C264C RTUKEMA certifiedRadio terminalIEC-101PUNCOM PLCCChillakallu endPUNCOM PLCCNarla Tata Rao TPSAPTRANSCO broadbandALDC NunnaAPTRANSCO SLDC
HV power lineSerial / hard-wired (RS485, RS232, I/O)RF radio linkPLCC (power line carrier)Ethernet / LANSwipe to see full diagram →
03 Mytrah Energy — 13 projects · Greenko · Sterling & Wilson, Punganuru

RTU + RF link + ISP leased line

Where the utility network is far from the plant, the MiCOM C264C RTU output in IEC-104 protocol is carried over a point-to-point radio link between the power plant and the ISP cell BTS, and from there over an ISP leased circuit to the SLDC SCADA control room.

  • IEC-104 protocol point-to-point radio link between power plant and ISP cell BTS.
  • ISP leased circuit between routers at the BTS and the SLDC premises.
  • No long cable route to lay from the plant.
SOLAR PV POWER PLANTISP NETWORKSLDC PREMISESIEC-104 · PTP radioISP leased circuitSolar PV plantSwitchyardMiCOM C264C RTUIEC-104 outputISP cell BTSTowerISP routerRouterSLDC SCADAControl room
HV power lineSerial / hard-wired (RS485, RS232, I/O)RF radio linkEthernet / LANMPLS VPN / leased circuitSwipe to see full diagram →
04 Sterling & Wilson — 40 MW, Punganuru, Chittoor Dist., A.P.

Mini RTU + BSNL leased line, and PLCC with main & standby RTU

Two reporting paths for one plant. Plant data from the MiCOM mini RTU panel at the First Solar 40 MW PV plant, Nelapalli, reaches the SLDC SCADA server at AP TRANSCO Nunna in IEC-104 over an RF link to the BSNL cell BTS and a BSNL MPLS circuit. Bay data from the MiCOM main & standby RTU panel at Punganuru 132 KV SS travels in IEC-101 over PUNCOM PLCC to Palamaneru 220 KV SS, where the existing AREVA RTU panel passes it on to the SLDC SCADA server at CK Palli, Kadapa.

  • 33 KV line from the plant to Punganuru 132 KV SS; 132 KV line on to Palamaneru 220 KV SS.
  • IEC-104 over BSNL MPLS; IEC-101 over PLCC.
  • Works alongside an existing third-party (AREVA) RTU panel at the 220 KV substation.
40 MW PV PLANT, NELAPALLIPUNGANURU 132 KV SSPALAMANERU 220 KV SSRF linkBSNL MPLS · IEC-10433 KV lineIEC-101PLCC · 132 KV lineIEC-101First Solar PV plant40 MW, Chittoor Dist.MiCOM mini RTU panelPlant dataMiCOM main & standby RTU33 KV bay dataPUNCOM PLCCIEC-101 dataExisting AREVA RTUPUNCOM PLCCBSNL cell BTSMother Theresa CollegeSLDC SCADA serverAP TRANSCO, NunnaSLDC SCADA serverAP TRANSCO, CK Palli
Serial / hard-wired (RS485, RS232, I/O)RF radio linkMPLS VPN / leased circuitHV power linePLCC (power line carrier)Swipe to see full diagram →
05 Sterling & Wilson — FRV India I & II, NTPC, SoftBank Energy (Ananthapur)

Redundancy RTU scheme to SRLDC and NLDC

For large solar parks reporting to both the regional and the national load despatch centres, a Siemens redundancy RTU panel takes data from the plant SCADA and delivers it through the 33/132 KV pooling station over duplicated channels to SRLDC Bangalore and NLDC Delhi.

  • Main and standby RTU with duplicated communication paths.
  • IEC-104 protocol to SRLDC Bangalore and NLDC Delhi.
  • Also delivered for Sterling & Wilson FRV 50 MW Plot-8, Veligallu, Kadapa.
33/132 KV POOLING STATIONPlant dataIEC-104IEC-104Plant SCADAInverters, MFMs, WMSRedundancy RTU panelSiemens · main + standbyRouter — mainRouter — standbySRLDCBangaloreNLDCDelhi
Ethernet / LANMPLS VPN / leased circuitSwipe to see full diagram →
06 Sterling & Wilson — intra-connectivity of plant SCADA

Integration of SCADA of different solar plants on RF links

Solar and wind power plants under a single PPA of utility and located at various different locations — SCADA and control systems can be integrated together through long distance RF wireless systems / OF cables. Highly useful wireless systems, especially when ROW issues are present.

  • Long distance RF links between plant SCADA LANs.
  • Works where right-of-way prevents laying cable between sites.
Plant pairs connected
  • Suryoday Energy — Aragonda 19 MW ↔ Annaram 15 MW
  • Thangadapally 32 MW ↔ Patlur 18 MW
  • Transform Sun Energy — Addakal 54 MW ↔ Baleedupalli 46 MW
  • Sun Shakti Solar Power — Peddayapalli 30 MW ↔ Thimmakapalli 20 MW
  • Solar Edge Power Energy — Parli 50 MW ↔ 16 MW ↔ 14 MW
  • Solar Edge Power Energy — Mukthainagar 42 MW ↔ 8 MW
SOLAR PV PLANT #1SOLAR PV PLANT #2Long distance RF linkPlant SCADAPlant #1 LANRF towerPlant #1RF towerPlant #2Plant SCADAPlant #2 LAN
Ethernet / LANRF radio linkSwipe to see full diagram →
07 Wind power plants

Wind farm SCADA — WTG interconnection

Wind turbines are spread across kilometres of terrain. Each WTG controller is connected to the wind farm SCADA at the pooling substation over optical fibre or long distance wireless links, and the RTU there reports the generation data to the SLDC.

  • Inter-connectivity communication solutions for WTG sites over OFC and wireless.
  • Wireless links are highly useful where ROW issues are present.
  • SLDC reporting in IEC-101 / IEC-104 over MPLS VPN, PLCC or OPGW.
  • Our automation clients include wind energy companies such as Suzlon and Mytrah Energy.
WIND FARM — WTG SITESPOOLING SUBSTATIONMPLS / PLCC / OPGWWTG 1Turbine controllerWTG 2Turbine controllerWTG nTurbine controllerField networkOFC ring / wirelessWind farm SCADAServerRTU panelIEC-101 / 104SLDCState load despatch
Optical fibre / OPGWRF radio linkEthernet / LANMPLS VPN / leased circuitSwipe to see full diagram →
08 BSNL empanelled system integrator — AP & TS circles

Internet bandwidth delivery to solar power plants

High speed internet / ILL bandwidth for remotely located solar and wind power plants, delivered from the internet service provider over a point-to-point RF link — for O&M operations at the plant.

  • PTP dedicated leased lines and MPLS VPN circuits for voice and data.
  • Delivered to remote plants where wired last mile is not available.
ILL delivered for
  • Sterling & Wilson — Suryoday Energy Aragonda, NVR Mahasolar Mograle, FRV Plot-2 & Plot-8 Kadapa, Transform Sun Energy Baleedupally
  • Waaneep Solar — Waaree Energies plants at Amelipalle and Nagari, Chittoor Dist.
  • Ongoing: Solar Edge Power Energy, Parli and Muktainagar, Maharashtra
PTP RF linkBSNLInternet service providerISP towerBase stationPlant towerSubscriber radioSolar power plantO&M · CCTV · email
Optical fibre / OPGWRF radio linkEthernet / LANSwipe to see full diagram →

Which scheme fits your plant?

Tell us where the plant is, which substation it connects to and which despatch centre it reports to — we will propose the scheme.